PCB Assembly 1
Service

PCB Assembly

Precision. Production Ready.

PPSI delivers high-reliability circuit board assembly backed by an AS9100D quality system and IPC-certified technicians. From design review through full turnkey production, we help OEMs bring products to market with consistent quality, full traceability, and on-time delivery.

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Assembly Services

Surface Mount (SMT)

Advanced placement for components as small as 01005, with automated optical inspection on every build.

Through-Hole

Wave soldering and skilled hand assembly for connectors, power components, and legacy designs.

Mixed Technology

Seamless integration of SMT and through-hole on the same assembly; single or double sided.

Electronics Assembly Process

Technical Capabilities

Assembly Types

  • SMT & through-hole
  • Single & double sided
  • Rigid, flex, & rigid-flex
  • RoHS & leaded processes

Component Range

  • Passives down to 01005
  • BGAs, QFNs, CSPs
  • Fine pitch (down to 8 mil)
  • Odd-form components

Production Support

  • NPI support
  • Low to medium volume
  • High-mix production
  • Scheduled releases & Kanban

Quality & Inspection

Every assembly passes through multiple quality gates to ensure zero defects and full compliance.

Solder Paste Inspection (SPI)

Automated verification of paste deposition before placement

Automated Optical Inspection (AOI)

100% inspection of SMT assemblies for placement and solder defects

X-Ray Inspection

Verification of hidden solder joints on BGAs, QFNs, and leadless packages

Final Visual Inspection

IPC-A-610 certified inspectors verifying to Class II or Class III standards

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What Sets Us Apart

AS9100D Certified

Aerospace-grade quality system with full traceability and documentation that satisfies prime contractor requirements.

IPC-Certified Technicians

J-STD-001 and IPC-A-610 certified operators and inspectors building to Class III workmanship standards.

Production-Ready

Flexible manufacturing cells designed for high-mix environments with efficient changeovers and consistent output.

Direct Communication

You work with the people who build your product. No ticket queues, no layers of account managers.

End-to-End Accountability

From incoming inspection through final test, quality controls at every step.

Who We Work With

PPSI partners with OEMs and contract manufacturers across aerospace, defense, space, industrial, and energy sectors. Companies that need a quality-focused assembly partner for ongoing production programs.

Explore Our Other Capabilities

PPSI offers a full suite of manufacturing services to support your entire product lifecycle.

Cable & Harness
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Cable & Harness

Custom cable assemblies and wire harnesses built to IPC/WHMA-A-620 standards.

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Testing & Programming
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Testing & Programming

Comprehensive functional testing, flying probe, and device programming services.

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Systems Integration
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Systems Integration

Full box build and electro-mechanical assembly for complete product solutions.

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